©2019 by Technologie Inc.

OUR PROJECTS

Examples of Our Custom Work

 

LED LENS FOR MD-88 AIRCRAFT

Process:

  • Reverse Engineering

  • Vacuum Thermo-Forming

  • 5-Axis CNC Routing

  • Custom Thermo-Formed Mold

Software:

  • Solidworks (CAD)

  • Mastercam (CAM)

Equipment:

  • Thermwood 5-Axis CNC Router

  • CNC Milling Machine

Overall Dimensions:

  • Length: 5.9"

  • Width: 3"

  • Height: 4.25"

Tightest Tolerance: ± 0.030"

Material: 3/16" Lexan 9034 (Polycarbonate)

Finish: 

  • Smooth

  • Clear

Testing/Inspection:

  • Dimensional verification during CNC process

  • Visual Quality Control (QC) during forming

Industry: Aerospace

Production Volume: 200

Delivery Location: USA

INSTRUMENT PANEL WINDOW

Component: Custom Window on UH-60 Black Hawk Helicopter

Process:

  • Vacuum Thermo-Forming

  • 5-Axis CNC Routing

Software: 

  • Solidworks (CAD)

  • Mastercam (CAM)

Equipment: Thermwood 5-Axis CNC Router
Overall Dimensions:

  • Length: 15.25"

  • Width: 13.67"

  • Height: .050

  • Weight: 6.5 oz

Tightest Tolerance: ± 0.010"

Material: 9034 Lexan (Polycarbonate)

Finish: 

  • Smooth clear

  • Part Marked

Standards Met: Packaged to Military Specifications (Mil-Spec)

Testing/Inspection:

  • Dimensional verification during CNC process

  • Visual Quality Control (QC) during forming

Industry: Aerospace

Production Volume: 500

Delivery Location: USA

CUSTOM AIRCRAFT COVER

Process:

  • Vacuum Thermo-Forming

  • 5-Axis CNC Routing

  • Custom Thermo-Formed Mold

  • Custom 5-Axis Trim Fixtures

Software: 

  • Solidworks (CAD)

  • Mastercam (CAM)

Equipment: Thermwood 5-Axis CNC Router
Overall Dimensions:

  • Length: 14.66"

  • Width: 4.75"

  • Height: 3.25

  • Weight: 3.2 oz

Tightest Tolerance: ± 0.010"

Material: Boltaron 6800

Finish: 

  • Opaque Material

  • Part Marked

Standards Met: Packaged to Military Specifications (Mil-Spec)

Testing/Inspection:

  • Dimensional verification during CNC process

  • Visual Quality Control (QC) during forming

Industry: Aerospace

Production Volume: 500

Delivery Location: USA

ABS PLASTIC PYRAMID

Process:

  • Custom Mold Fabrication

  • Vacuum Thermo-Forming

  • 5-Axis CNC Routing

Software: 

  • Solidworks (CAD)

  • Mastercam (CAM)

Equipment: Thermwood 5-Axis CNC Router
Overall Dimensions:

  • Length: 23.375"

  • Width: 23.375"

  • Height: 12"

  • Weight: 3.16 lbs.

  • Thickness: .187"

Tightest Tolerance: ± 0.05

Material: White ABS

Finish: 

  • Hair-Cell

  • Smooth

Testing/Inspection:

  • Dimensional verification during CNC process

  • Visual quality control during forming

Production Volume: 200

Delivery Location: USA